Processing manure, poultry litter and organic waste into pelleted organic fertiliser and biofuels — a closed circular economy loop.
Livestock manure and organic waste require drying and granulation before pelleting — the key is reducing moisture below 15%.
From wet manure to dry, pelletised organic fertiliser — step by step.
Fresh manure or organic waste is collected and optionally composted for 2–4 weeks for pre-treatment and stabilisation.
Large straw particles, clumps and stubble residues are shredded to < 20 mm before drying for uniform processing.
⚙️ Crusher CM-150 →Rotary Dryer reduces moisture from 60–85% to < 15%. Thermal treatment sterilises the material and eliminates unpleasant odours.
⚙️ Rotary Dryer →Dry material is pelleted in a pellet mill with a flat die. For better bonding, 3–5% starch or molasses is added as a binder.
⚙️ Pellet Mill →Pellets are cooled and screened. Finished pellets are packed into 5–25 kg bags or big-bag 500–1000 kg for direct sale.
⚙️ Counterflow Cooler → ⚙️ Vibro Sieve →Equipment for drying, granulation and pelleting of organic waste and manure.
High-capacity rotary dryer for wet manure and organic waste. Reduces moisture from 80% to < 15% in one pass.
Size reduction of large organic particles before drying. Adapted for abrasive and wet materials.
Compressing dry organic material into fertiliser pellets. Flat die for organic fertilisers, on request.
Cooling organic fertiliser pellets to ambient temperature. Ensures stability and hardness before packaging.
Separation of fine particles from finished fertiliser pellets. Fine fraction is returned to the cycle — zero losses.
Precise dosing of binders and additives into the organic fertiliser mixture. Starch and molasses improve pellet hardness.
Organic waste becomes a valuable resource — three categories of commercially attractive final products.
Manure pellets for organic farming — certified N-P-K fertiliser. Easy to apply and precisely dose.
Chicken manure and dry livestock dung have an energy value of 10–13 MJ/kg — suitable for industrial boilers and heating plants.
Combined compost from manure and agro residues — granulated for precise application in gardening and horticulture.
Complete solutions for processing organic waste into valuable products — turnkey delivery.
Turn waste into a valuable product — tell us the type and quantity of organic material and we prepare a solution for you.